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Extruder and Thermoforming Machine with Stacker Integrated Production Line
Product Features
• This unit is a fully automatic rapid wall production line that integrates automatic metering and feeding, sheet extrusion, plastic molding, automatic stacking and counting, and online crushing and recycling of waste edges and edge materials.
• It has the advantages of high efficiency, energy saving, saving human resources, and hygienic and reliable production of plastic cups.
• Extrusion and molding are synchronously controlled to automatically follow the sheet's linear speed.
• This unit is a fully automatic rapid wall production line that integrates automatic metering and feeding, sheet extrusion, plastic molding, automatic stacking and counting, and online crushing and recycling of waste edges and edge materials.
• It has the advantages of high efficiency, energy saving, saving human resources, and hygienic and reliable production of plastic cups.
• Extrusion and molding are synchronously controlled to automatically follow the sheet's linear speed.
| Model / Parameters | Suitable Materials | Screw Size | Sheet Thickness | Formed Depth | Max Molding (mm) | Max Throughput | Total Capacity |
|---|---|---|---|---|---|---|---|
| JPCX105/F73B Extruder with thermoforming machine | PP, PS | Φ 105 | 0.3-2.5mm | ≤ 170/180 | 680x320 | 4000 | 365 |
| JPCX120/F73B Extruder with thermoforming machine | PP, PS | Φ 120 | 0.3-2.5mm | ≤ 170/180 | 680x320 | 5000 | 435 |
Multi-Station Air Pressure Thermoforming Group
Product Features
• The unit is divided into four stations: forming station, street hole station, cross-cutting station, and stacking station; fully automatic forming, weighing holes, weighing shear, stacking, and counting.
• The forming station, punching station, and punching and shearing station are controlled by two sets of upper and lower servo motors. The driving eccentric connecting rod structure drives the two mold tables to move up and down respectively and is equipped with positive and negative pressure air sources, which can realize positive and negative pressure molding of the product.
• Adopting a four-guide-pillar structure, the molding table operates stably and with high precision.
• The servo motor drives the sheet feeding and stretching forming, with high movement precision and easy control.
• Ceramic heating elements imported from Germany and Ireland have high thermal efficiency, low energy consumption and long life.
• PLC integrated control, touch screen digital display, convenient control.
• The unit is divided into four stations: forming station, street hole station, cross-cutting station, and stacking station; fully automatic forming, weighing holes, weighing shear, stacking, and counting.
• The forming station, punching station, and punching and shearing station are controlled by two sets of upper and lower servo motors. The driving eccentric connecting rod structure drives the two mold tables to move up and down respectively and is equipped with positive and negative pressure air sources, which can realize positive and negative pressure molding of the product.
• Adopting a four-guide-pillar structure, the molding table operates stably and with high precision.
• The servo motor drives the sheet feeding and stretching forming, with high movement precision and easy control.
• Ceramic heating elements imported from Germany and Ireland have high thermal efficiency, low energy consumption and long life.
• PLC integrated control, touch screen digital display, convenient control.
| Model / Parameters | Suitable Materials | Main Motor Power | Sheet Thickness | Formed Depth | Work Efficiency (Cycle/min) | Max Formed Area | Consumed Air | Heating Power |
|---|---|---|---|---|---|---|---|---|
| K7186-1 | PS, PET, PP, PLA | 5.0x2 | 0.3-1.8mm | ≤ 120mm | ≤ 50 | 780x560mm | 3500-4000 | 135kw |
| K7186-3 | PS, PET, PP, PLA | 5.0x2+7.0x2 | 0.3-1.8mm | ≤ 120mm | ≤ 50 | 780x560mm | 3500-4000 | 135kw |
| K7186-4 | PS, PET, PP, PLA | 5.0x2+7.0x4 | 0.3-1.8mm | ≤ 120mm | ≤ 50 | 780x560mm | 3500-4000 | 135kw |
| K8016-3 | PS, PET, PP, PLA | 7.0x4 | 0.3-1.8mm | ≤ 120mm | ≤ 40 | 850x800mm | 3500-4000 | 150kw |
| K8016-4 | PS, PET, PP, PLA | 7.0x6 | 0.3-1.8mm | ≤ 120mm | ≤ 40 | 850x800mm | 3500-4000 | 150kw |
Plastic Sheet Pneumatic Thermoforming Unit (Equipped with Flip Mold)
Product Features
• Adopting a conjugate cam transmission structure, the operation is smoother and operation and maintenance are more convenient.
• Adopting a four-column structure, the molding table operates stably and with high precision.
• The chain rail is designed with a backward function, making it convenient and safe to replace the mold.
• The servo motor feeds the film with high precision.
• Servo motor is used for stretch forming, with fast and stable stretching speed, accurate stopping position, and easy control.
• Vacuum ceramic heating plate imported from Germany has high thermal effect, high-temperature control accuracy, low energy consumption, and long life.
• Adopting a conjugate cam transmission structure, the operation is smoother and operation and maintenance are more convenient.
• Adopting a four-column structure, the molding table operates stably and with high precision.
• The chain rail is designed with a backward function, making it convenient and safe to replace the mold.
• The servo motor feeds the film with high precision.
• Servo motor is used for stretch forming, with fast and stable stretching speed, accurate stopping position, and easy control.
• Vacuum ceramic heating plate imported from Germany has high thermal effect, high-temperature control accuracy, low energy consumption, and long life.
| Model / Parameters | Suitable Materials | Sheet Thickness (mm) | Formed Depth | Work Efficiency (Cycle/min) | Max Formed Area | Heating Power | |
|---|---|---|---|---|---|---|---|
| F73-S170A | PS, PET, PP, PLA,PVC, ABS | 0.3-2.0 | ≤ 170/180 | ≤ 42 | 680x320 | 135 | |
| F73-S170B | PS, PET, PP, PLA,PVC, ABS | 0.3-2.5 | ≤ 170/180 | ≤ 42 | 680x320 | 132 |
Single Screw Extrusion Sheet Unit
Product Features
• Automatic metering and feeding production saves electricity compared with ordinary domestic single-screw equipment.
• The extruder is equipped with a volumetric metering pump with quantitative steady-pressure output and is equipped with closed-loop automatic control of pressure and speed.
• The whole machine adopts PLC control to realize automatic control of parameter setting, data calculation and feedback, alarm, and other functions.
• Compact structure, small footprint, and easy maintenance.
• Automatic metering and feeding production saves electricity compared with ordinary domestic single-screw equipment.
• The extruder is equipped with a volumetric metering pump with quantitative steady-pressure output and is equipped with closed-loop automatic control of pressure and speed.
• The whole machine adopts PLC control to realize automatic control of parameter setting, data calculation and feedback, alarm, and other functions.
• Compact structure, small footprint, and easy maintenance.
| Model / Parameters | Suitable Materials | Screw Size | Sheet Thickness | Sheet Width | Max Throughput | Total Capacity |
|---|---|---|---|---|---|---|
| JP105-1200 | PP, PS, PE | Φ 105 | 0.3-2.0 | ≤ 850 | PP:350 PS:400 | 210 |
| JP120-1200 | PP, PS, PE | Φ120 | 0.3-2.0 | ≤ 850 | PP:450 PS:500 | 250 |
| JP135-1200 | PP, PS, PE | Φ 135 | 0.3-2.0 | ≤ 850 | PP:800 PS:900 | 435 |
| JP120H-1200 | PP, PS, PE | Φ 120 | 0.3-2.0 | ≤ 850 | PP:550 PS:600 | 320 |
| JP150-1200 | PP, PS, PE | Φ150 | 0.3-2.0 | ≤ 850 | PP:850 PS:900 | 460 |
Three-Station Thermoforming Unit
Product Features
• The unit is divided into loading station and forming station. Street cutting station. It consists of stacking station and winding station.
• DK-800 molding station and shearing station are equipped with a double crank arm hydraulic system and a servo motor to feed the pieces.
• The D-800B forming station and the curved shearing station are linked by a hyperbolic arm wire and a servo system, with stable operating efficiency and convenient operation.
• The stacking station servo controls the counting and stacking, and the feed belt conveys the products.
• PLC integrated control, smoke touch screen digital display, convenient control.
• The unit is divided into loading station and forming station. Street cutting station. It consists of stacking station and winding station.
• DK-800 molding station and shearing station are equipped with a double crank arm hydraulic system and a servo motor to feed the pieces.
• The D-800B forming station and the curved shearing station are linked by a hyperbolic arm wire and a servo system, with stable operating efficiency and convenient operation.
• The stacking station servo controls the counting and stacking, and the feed belt conveys the products.
• PLC integrated control, smoke touch screen digital display, convenient control.
| Model / Parameters | Suitable Materials | Screw Size | Sheet Thickness | Formed Depth | Work Efficiency (Cycle/min) | Max Formed Area | Consumed Air | Heating Power |
|---|---|---|---|---|---|---|---|---|
| DK-800 | PS, PET, PP, PLA, CPLA | 11kwX2+ 2.9kwX2 | 0.15-1.2mm | 120mm | ≤ 20 | 760x500mm | 3500-4000 L/min | 94kw |
| DK-800B | PET, PLA | 7.5kwX4+ 2.9kwX2 | 0.15-1.5mm | 120mm | ≤ 40 | 760x500mm | 3500-4000 L/min | 125kw |
Twin-Screw Extrusion Sheet Unit
Product Features
• It is used in the production of PET and PLA sheets without the need for a pre-crystallization drying system and is adjusted for the production of secondary materials. It has the characteristics of high throughput, low energy consumption, and optimal plasticization.
• The screw has a building block structure, multiple combinations, and a wide range of applications. It is not only suitable for the production of PET but also suitable for PLA fully biodegradable materials. Starch-based degradable material.
• The barrel is equipped with a double vacuum exhaust to ensure that water vapor is fully discharged.
• The extruder is equipped with a melt metering pump with quantitative stable pressure output, and the equipment pressure and speed are automatically controlled in a closed loop.
• The whole machine adopts PLC control to realize automatic control of parameter setting, data calculation and feedback, alarm, and other functions.
• It is used in the production of PET and PLA sheets without the need for a pre-crystallization drying system and is adjusted for the production of secondary materials. It has the characteristics of high throughput, low energy consumption, and optimal plasticization.
• The screw has a building block structure, multiple combinations, and a wide range of applications. It is not only suitable for the production of PET but also suitable for PLA fully biodegradable materials. Starch-based degradable material.
• The barrel is equipped with a double vacuum exhaust to ensure that water vapor is fully discharged.
• The extruder is equipped with a melt metering pump with quantitative stable pressure output, and the equipment pressure and speed are automatically controlled in a closed loop.
• The whole machine adopts PLC control to realize automatic control of parameter setting, data calculation and feedback, alarm, and other functions.
| Model / Parameters | Suitable Materials | Screw Size | Screw Form | Sheet Thickness | Sheet Width | Max Throughput | Total Capacity |
|---|---|---|---|---|---|---|---|
| WSJP75-1200 | PET, PLA | Φ 72 | Toy Bricks Type | 0.12-1.6 | ≤ 800 | 400-500 | 315 |
| WSJP75H-1200 | PET, PLA | Φ 72 | 0.12-1.6 | ≤ 800 | 500-600 | 315 | |
| WSJP85-1200 | PET, PLA | Φ 83 | 0.2-1.6 | ≤ 1000 | 750-850 | 380 | |
| WSJP95-1200 | PET, PLA | Φ 93 | 0.12-1.6 | ≤ 950 | 1000-1200 | 495 | |
| WSJP110-1200 | PET, PLA | Φ 110 | 0.2-1.6 | ≤ 950 | 1200-1500 | 505 | |
| SJP75-1200 | Degradable Material | Φ 72 | 0.3-2.0 | ≤ 800 | 350-450 | 275 |